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Rock tunnels

Our tunnelling experience covers all types of rock – from the chalk of the English Channel to Hong Kong’s hard granite and the basalt of the Lesotho Highlands in southern Africa. Mott MacDonald projects have utilised drill and blast techniques, TBMs and NATM to construct rock tunnels for railways, metro systems, highways, sewerage and hydropower schemes. Linings for these tunnels have ranged from spot-bolting systems to steel and reinforced concrete for pressure tunnels associated with hydropower development.

Strategic Sewage Disposal Scheme, Hong Kong Construction of 26km of 2-5m diameter tunnels for Hong Kong’s Strategic Sewage Disposal Scheme involved six TBM drives Our leading edge skills in design and analysis have resulted in the successful construction of major underground caverns for a variety of uses, including the undersea crossover cavern for the Channel Tunnel, and powerhouse developments for a number of hydropower projects.

Some of our specialist services include assessing rock quality and hardness, designing rock support systems and predicting penetration rates. We also direct and interpret site investigations, conduct geophysical surveys, specify TBMs, supervise construction and provide services in project programming and cost estimating.


Kárahnjúkar hydropower project, Iceland Iceland’s Kárahnjúkar hydropower project involves 60km of 7.6m diameter rock tunnels – 33km built by TBM, the rest by drill and blast
Notable rock tunnel projects engineered by Mott MacDonald include:
  • Boston Harbour Outfall Tunnel, USA
  • Channel Tunnel, UK/France
  • Lesotho Highlands Water Project
  • A20 Round Hill Highway Tunnel, UK
  • Dinorwig pumped storage scheme, UK
  • Strategic Sewage Disposal Scheme, Hong Kong
  • Sg Kelinchi Transfer Tunnel, Malaysia
  • Bosphorus Strait Water Transfer Tunnels, Turkey
  • Route 10 Highway Tunnels, Hong Kong
  • East Side Access to Grand Central Station, New York, USA
  • Kárahnjúkar hydropower project, Iceland


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